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Manufacturing Process Predictive Analytics

Predictive analytics and machine learning project examining the factors that influence pH during a beverage manufacturing process.

Project Overview

Maintaining consistent pH is important to beverage quality, stability, safety, and regulatory compliance. This project analyzes historical manufacturing data to identify production variables associated with pH and develop a predictive model capable of estimating pH from process inputs.

The dataset contains 2,571 production observations and 33 variables representing manufacturing conditions including pressure, temperature, fluid flow, chemical composition, machine settings, and product brand.

Objectives

  • Explore and clean manufacturing process data
  • Identify variables associated with changes in pH
  • Evaluate missing values, distributions, outliers, and correlations
  • Compare multiple regression and machine-learning approaches
  • Develop a model for predicting pH from manufacturing inputs
  • Translate modeling results into operational recommendations

Methods

The analysis was conducted in R and included:

  • Exploratory Data Analysis (EDA)
  • Missing-value analysis and k-Nearest Neighbors (kNN) imputation
  • Outlier and distribution analysis
  • Correlation analysis
  • Data preprocessing
  • Model training and evaluation
  • Cross-validation and hyperparameter tuning

Models evaluated included:

  • Linear Regression
  • Support Vector Machine (SVM)
  • Random Forest
  • XGBoost
  • MARS
  • Cubist

Model Results

After model comparison and tuning, Cubist produced the strongest performance on the held-out test data.

Metric Result
RMSE 0.093
0.717
MAE 0.060

The analysis also identified manufacturing variables associated with pH behavior and highlighted opportunities for improved process monitoring and quality control.

Business Application

A predictive pH model could potentially be incorporated into a manufacturing monitoring system or dashboard, allowing production teams to identify conditions associated with pH deviations and improve process control.

Potential extensions include:

  • Real-time pH prediction
  • Production quality dashboards
  • Model monitoring
  • Brand-specific modeling
  • Additional feature engineering and model tuning
  • Cloud-based analytics and model deployment

Technologies

  • R
  • RStudio
  • dplyr / tidyverse
  • ggplot2
  • caret
  • Cubist
  • Random Forest
  • XGBoost
  • SVM
  • MARS
  • kNN imputation
  • Statistical modeling
  • Data visualization

Project Files

This repository contains the technical analysis, predictive modeling workflow, visualizations, model evaluation results, and accompanying business report.

Contributors

This project was completed collaboratively as part of graduate Data Science coursework at CUNY.

Contributors:
Warner Alexis · Dirk Hartog · Amish Rasheed · Woodelyne Durosier · Akeem Lawrence · Fares Alahdab

Author

Akeem Lawrence
M.S. Data Science — CUNY
Google Cloud + Data & AI | Python/Colab | RStudio | BigQuery SQL | Gemini Enterprise

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Predictive analytics of beverage manufacturing data in R using EDA, preprocessing, and machine learning to identify process drivers and predict product pH.

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